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Toyota Highlander Service Manual: Transfer extension housing type T oil seal (4WD)

Toyota Highlander Service Manual / Transfer / Transfer extension housing type T oil seal (4WD)

REPLACEMENT

1. REMOVE EXHAUST PIPE ASSY (3MZ-FE ENGINE TYPE) (SEE PAGE 15-5 )

2. REMOVE EXHAUST PIPE ASSY (2AZ-FE ENGINE TYPE) (SEE PAGE 15-2 )

3. REMOVE TRANSFER CASE NO.1 PLUG

4. REMOVE TRANSFER DRAIN PLUG

5. REMOVE PROPELLER W/CENTER BEARING SHAFT ASSY (SEE PAGE 30-12 )

6. REMOVE TRANSFER EXTENSION HOUSING TYPE T OIL SEAL

REMOVE TRANSFER EXTENSION HOUSING TYPE T OIL SEAL


(a) Using SST, remove the oil seal from the extension housing.

SST 09308-00010

NOTICE: Be careful not to damage the oil-seal-fitted surface and the inside surface of the bush.

7. INSTALL TRANSFER EXTENSION HOUSING TYPE T OIL SEAL

INSTALL TRANSFER EXTENSION HOUSING TYPE T OIL SEAL


(a) Using SST, drive a new oil seal into the extension housing to the position shown in the illustration.

SST 09550- 60010 (09951- 00380, 09951- 00580, 09952-06010), 09950-70010 (09951-07150)

NOTICE: Do not install the oil seal obliquely.

(b) Apply small amount of MP grease to the oil seal lip.

8. TEMPORARILY TIGHTEN PROPELLER W/CENTER BEARING SHAFT ASSY (SEE PAGE 30-12 )

9. FULLY TIGHTEN PROPELLER W/CENTER BEARING SHAFT ASSY (SEE PAGE 30-12 )

10. INSTALL TRANSFER DRAIN PLUG

(a) Install the drain plug with a new gasket.

11. INSTALL TRANSFER CASE NO.1 PLUG

(a) Supply oil up to the level 0 to 5 mm (0 to 0.1968 in.) down from the lowest end of the plug hole.

Oil quantity: 0.9 L (0.95 US qts, 0.71 lmp.qts)

NOTICE: When supplying oil, be careful to do it slowly.

(b) Install the No. 1 plug with a new gasket.

Torque: 49 NVm (500 kgfVcm, 36 ftVlbf)

12. INSTALL EXHAUST PIPE ASSY (3MZ-FE ENGINE TYPE) (SEE PAGE 15-5 )

13. INSTALL EXHAUST PIPE ASSY (2AZ-FE ENGINE TYPE) (SEE PAGE 15-2 )

Transfer case oil seal (4WD)
REPLACEMENT 1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (3MZ-FE ENGINE TYPE) (SEE PAGE 14-149 ) 2. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (2AZ-FE ENGINE TYPE) (SEE PAGE 14-24 ) 3. REMOVE TRANSVERSE E ...

Transfer ASSY (4WD)
OVERHAUL HINT: COMPONENT: 3MZ-FE ENGINE: See page 14-134 2AZ-FE ENGINE: See page 14-15 AUTOMATIC TRANSMISSION (U151E/U151F): See page 40-18 TRANSFER: See page 31-3 1. REMOVE ENGINE ASSEMBLY WIT ...

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Replacement
HINT: The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included. Use the same procedures for the RH side and LH side. The procedures listed below are for the RH side. A bolt without a to ...

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