Toyota Highlander manuals

Toyota Highlander Service Manual: Rear bumper

COMPONENTS

COMPONENTS


REPLACEMENT

HINT:

1. REMOVE DECK FLOOR BOX FRONT

2. REMOVE DECK FLOOR BOX REAR

3. REMOVE REAR FLOOR FINISH PLATE

REMOVE REAR FLOOR FINISH PLATE


(a) Using a screwdriver, remove the 2 clips labeled A and 2 clips labeled B, 4 clips labeled C and finish plate.

HINT: Tape the screwdriver tip before use.

4. REMOVE QUARTER PANEL MUDGUARD SUB-ASSY REAR LH (W/ MUDGUARD)

REMOVE QUARTER PANEL MUDGUARD SUB-ASSY REAR LH (W/ MUDGUARD)


(a) Remove the 3 clips, screw and mudguard.

5. REMOVE QUARTER PANEL MUDGUARD SUB-ASSY REAR RH (W/ MUDGUARD)

HINT: Use the same procedure described for the LH side.

6. REMOVE REAR BUMPER COVER

REMOVE REAR BUMPER COVER


(a) Put protective tape under the quarter panel.

REMOVE REAR BUMPER COVER


(b) Remove the 6 screws, 4 nuts and 2 clips.

(c) Using a screwdriver, disengage the claw labeled A, 4 claws labeled B and bumper cover.

HINT: Tape the screwdriver tip before use.

7. REMOVE REAR BUMPER ENERGY ABSORBER

8. REMOVE REAR BUMPER REINFORCEMENT NO.1

REMOVE REAR BUMPER REINFORCEMENT NO.1


(a) Remove the 6 nuts and reinforcement.

9. REMOVE REAR BUMPER BAR

10. REMOVE REAR BUMPER BAR LH

11. REMOVE REAR BUMPER BAR RH

12. REMOVE REAR BUMPER SIDE RETAINER LH

(a) Remove the 3 screws and side retainer.

13. REMOVE REAR BUMPER SIDE RETAINER RH

(a) Remove the 3 screws and side retainer.

14. REMOVE REAR BUMPER SUPPORT NO.1

15. REMOVE REAR BUMPER SIDE MOUNTING BRACKET LH

(a) Remove the screw and bracket.

16. REMOVE REAR BUMPER SIDE MOUNTING BRACKET RH

(a) Remove the screw and bracket.

17. REMOVE REAR BUMPER SIDE SUPPORT LH

18. REMOVE REAR BUMPER SIDE SUPPORT RH

19. INSTALL REAR BUMPER SIDE MOUNTING BRACKET LH

(a) Install the bracket with the screw.

Torque: 3.0 NVm (31 kgfVcm, 27 in.Vlbf)

20. INSTALL REAR BUMPER SIDE MOUNTING BRACKET RH

HINT: Use the same procedure described for the LH side.

21. INSTALL REAR BUMPER REINFORCEMENT NO.1

(a) Install the reinforcement with the 6 nuts.

Torque: 27 NVm (275 kgfVcm, 20 ftVlbf)

22. INSTALL REAR BUMPER COVER

(a) Engage the 10 claws.

(b) Install the bumper cover with the 2 clips, 6 screws and 4 nuts.

Torque: 3.0 NVm (31 kgfVcm, 27 in.Vlbf) for bolt Torque: 8.0 NVm (85 kgfVcm, 71 in.Vlbf) for nut

23. INSTALL QUARTER PANEL MUDGUARD SUB-ASSY REAR LH (W/ MUDGUARD)

(a) Install the mudguard with the 3 clips and bolt.

Torque: 3.0 NVm (31 kgfVcm, 27 in.Vlbf)

24. INSTALL QUARTER PANEL MUDGUARD SUB-ASSY REAR RH (W/ MUDGUARD)

HINT: Use the same procedure described for the LH side.

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