Toyota Highlander manuals

Toyota Highlander Service Manual: Engine rear oil seal (2AZ-FE)

Toyota Highlander Service Manual / Emission control / Engine rear oil seal (2AZ-FE)

REPLACEMENT

1. REMOVE AUTOMATIC TRANSAXLE ASSY (See page 40-12 )

HINT: Remove and install the transaxle after removing the engine assy w/ transaxle.

2. REMOVE DRIVE PLATE & RING GEAR SUB-ASSY

REMOVE DRIVE PLATE & RING GEAR SUB-ASSY


(a) Using SST, fix the crankshaft.

SST 09213-54015 (91651-60855), 09330-00021

REMOVE DRIVE PLATE & RING GEAR SUB-ASSY


(b) Remove the 8 bolts, rear spacer, drive plate and front spacer.

3. REMOVE ENGINE REAR OIL SEAL

REMOVE ENGINE REAR OIL SEAL


(a) Using a knife, cut through the oil seal lip.

(b) Using a screwdriver with its tip taped, pry out the oil seal.

NOTICE: After the removal, check the crankshaft for damage. If it is damaged, smooth the surface with 400-grit sandpaper.

4. INSTALL ENGINE REAR OIL SEAL

INSTALL ENGINE REAR OIL SEAL


(a) Apply MP grease to a new oil seal lip.

NOTICE: Keep the lip free from foreign matter.

(b) Using SST and a hammer, tap in the oil seal until its surface is flush with the rear oil seal retainer edge.

SST 09223-15030, 09950-70010 (09951-07100)

NOTICE: Wipe off extra grease from the crankshaft.

5. INSTALL DRIVE PLATE & RING GEAR SUB-ASSY

INSTALL DRIVE PLATE & RING GEAR SUB-ASSY


(a) Using SST, fix the crankshaft.

SST 09213-54015 (91651-60855), 09330-00021


(b) Clean the bolt and the bolt hole.

(c) Apply adhesive to 2 or 3 threads of the bolt end.

Adhesive: Part No. 08833-00070, THREE BOND or equivalent (d) Install the front spacer, drive plate and rear spacer with the 8 bolts. Uniformly tighten the bolts in the sequence shown in the illustration.

Torque: 98 NVm (1,000 kgfVcm, 72 ftVlbf)

6. INSTALL AUTOMATIC TRANSAXLE ASSY (See page 40-12 )

Timing gear case or timing chain case oil seal (2AZ-FE)
REPLACEMENT 1. REMOVE FRONT WHEEL RH 2. REMOVE FRONT FENDER SPLASH SHIELD FRONT RH 3. REMOVE FRONT FENDER APRON SEAL RH 4. REMOVE ENGINE COVER SUB-ASSY NO.1 5. REMOVE ENGINE MOUNTING STAY NO.2 RH ...

Cylinder head ASSY (2AZ-FE)
COMPONENTS OVERHAUL 1. REMOVE VALVE LIFTER HINT: Arrange the valve lifters in the correct order. 2. REMOVE INTAKE VALVE (a) Using SST and wooden blocks, compress and remove the 8 valve ...

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