Toyota Highlander Service Manual: Replacement

Toyota Highlander Service Manual / Starting & charging / Starter ASSY (2AZ-FE) / Replacement

NOTICE: Before changing the starter, check the following again:

Connector connection
Accessory installation

1. REMOVE BATTERY

2. REMOVE BATTERY TRAY

3. REMOVE STARTER ASSY

REMOVE STARTER ASSY

(a) Disconnect the starter connector.

(b) Open the terminal cap, remove the nut and disconnect the starter wire.

4. INSTALL STARTER ASSY

(a) Install the starter with the 2 bolts.

Torque: 37 NVm (377 kgfVcm, 27 ftVlbf) (b) Install the starter wire with the nut.

Torque: 9.8 NVm (100 kgfVcm, 7 ftVlbf) (c) Connect the starter connector.

5. INSTALL BATTERY TRAY

6. INSTALL BATTERY

(a) Install the battery clamp with the bolt and nut.

Torque: 5.5 NVm (56 kgfVcm, 49 inVlbf) (b) Connect the cables to the battery terminals.

Torque: 3.5 NVm (36 kgfVcm, 31 in.Vlbf)

Overhaul

1. REMOVE MAGNETIC SWITCH ASSY (a) Remove the nut and disconnect the lead wire from the magnetic switch. (b) Remove the 2 screws holding the magnetic switch to the starter drive housing. (c ...

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