Toyota Highlander Service Manual: Parking brake control pedal ASSY
COMPONENTS
OVERHAUL
1. PRECAUTION (W/ SIDE AIRBAG) (SEE PAGE 60-1 )
2. DISCONNECT BATTERY NEGATIVE TERMINAL (SEE PAGE 60-1 )
3. REMOVE INSTRUMENT PANEL FINISH PANEL SUB-ASSY LOWER (SEE PAGE 71-10 )
4. REMOVE INSTRUMENT PNL INSERT SUB-ASSY LWR LH (SEE PAGE 71-10 )
5. REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSY CENTER (SEE PAGE 71-10 )
6. REMOVE FLOOR CARPET COVER CENTER RH (SEE PAGE 71-10 )
7. REMOVE FLOOR CARPET COVER CENTER LH (SEE PAGE 71-10 )
8. REMOVE FRONT SEAT ASSEMBLY RH
9. REMOVE FRONT SEAT ASSEMBLY LH (SEE PAGE 72-1 1, 72-19 )
10. REMOVE CONSOLE BOX ASSY (SEE PAGE 71-10 )
11. DISCONNECT TURN SIGNAL FLASHER ASSY
12. REMOVE FR FLOOR FOOTREST
(a) Remove the front floor footrest from the floor.
13. REMOVE PARKING BRAKE CONTROL PEDAL ASSY
(a) Disconnect the connectors.
(b) Remove the 2 nuts.
(c) Separate the instrument panel junction block assy.
(d) Release the parking brake pedal to the original position.
(e) Remove the 2 bolts and nuts, and separate the parking brake cable assy No.1 from the floor.
(f) Remove the parking brake cable assy No.1 from the parking brake equalizer.
(g) Disconnect the parking brake switch connector.
(h) Remove the 3 nuts and separate the instrument panel junction block assy w/ bracket from the body.
(i) Remove the 3 nuts and parking brake control pedal assy.
14. REMOVE PARKING BRAKE CABLE ASSY NO.1 (SEE PAGE 33-10 )
15. REMOVE PARKING BRAKE SWITCH ASSY
(a) Remove the screw and parking brake switch assy.
16. REMOVE PARKING PEDAL PAD
(a) Remove the parking pedal pad.
17. INSTALL PARKING PEDAL PAD
(a) Install the parking pedal pad.
18. INSTALL PARKING BRAKE SWITCH ASSY
(a) Install the parking brake switch assy with the screw.
19. INSTALL PARKING BRAKE CABLE ASSY NO.1 (SEE PAGE 33-10 )
20. INSTALL PARKING BRAKE CONTROL PEDAL ASSY
(a) Install the parking brake control pedal assy with the 3 nuts.
Torque: 39 NVm (400 kgfVcm, 29 ftVlbf)
(b) Connect the parking brake switch connector.
(c) Connect the instrument panel junction block assy w/ bracket with the 3 nuts.
(d) Attach the parking brake cable assy No.1 to the parking brake equalizer and slide boot stopper of No.1 cable should be inserted into groove of T-Metal fitting.
(e) Install the parking brake cable assy No.1 with the 2 bolts and 2 nuts.
Torque: Bolt: 8.5 NVm (87 kgfVcm, 75 in.Vlbf) Nut: 6.0 NVm (61 kgfVcm, 53 in.Vlbf)
(f) Install the instrument panel junction block assy with the 2 nuts.
Torque: 7.3 NVm (74 kgfVcm, 65 in.Vlbf)
(g) Connect the connectors.
21. INSTALL FR FLOOR FOOTREST
(a) Install the front floor footrest on the floor.
22. INSTALL FRONT SEAT ASSEMBLY RH
23. INSTALL FRONT SEAT ASSEMBLY LH (SEE PAGE 72-1 1, 72-19 )
24. REMOVE REAR WHEEL
25. ADJUST PARKING BRAKE SHOE CLEARANCE (SEE PAGE 33-19 )
26. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
27. INSPECT PARKING BRAKE PEDAL TRAVEL (SEE PAGE 33-2 )
28. ADJUST PARKING BRAKE PEDAL TRAVEL (SEE PAGE 33-2 )
29. CONNECT BATTERY NEGATIVE TERMINAL
30. INSPECT SRS WARNING LIGHT (W/ SIDE AIRBAG) (SEE PAGE 05-1207 )
Parking brake system
PROBLEM SYMPTOMS TABLE
Use the table below to help find the cause of the problem. The numbers
indicate the priority of the likely cause
of the problem. Check each part in order. If necessary, repl ...
Parking brake
...
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