Toyota Highlander Service Manual: Replacement
HINT: The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included.
1. DRAIN ENGINE COOLANT (See page 16-26 )
2. DISCONNECT RADIATOR RESERVE TANK HOSE OR PIPE
3. DISCONNECT RADIATOR HOSE INLET
4. DISCONNECT RADIATOR HOSE OUTLET
5. DISCONNECT OIL COOLER OUTLET HOSE NO. 2
6. DISCONNECT OIL COOLER OUTLET HOSE NO. 3
7. REMOVE RADIATOR SUPPORT UPPER
(a) Remove the radiator support upper with the 2 bolts.
8. REMOVE RADIATOR ASSY
(a) Disconnect the fan motor connector.
(b) Disconnect the ECT switch No. 1 connector.
(c) Remove the radiator from the body.
9. REMOVE RADIATOR SUPPORT LOWER
10. REMOVE FAN ASSY W/MOTOR
(a) Remove the 6 bolts and fan from the radiator.
11. INSTALL FAN ASSY W/MOTOR
(a) Install the fan w/ to the radiator with the 6 bolts.
Torque: 7.8 N*m (80 kgf*cm, 69 in.Vlbf)
12. INSTALL RADIATOR ASSY
(a) Install the radiator to the body.
(b) Connect the ECT switch No. 1 connector.
(c) Connect the fan motor connector.
13. INSTALL RADIATOR SUPPORT UPPER
(a) Install the radiator support upper with the 2 bolts.
Torque: 12.8 N*m (130 kgf*cm, 9 ft*lbf)
14. ADD ENGINE COOLANT (See page 16-26 )
15. CHECK FOR ENGINE COOLANT LEAKS (See page 16-20 )
Components
...
Overhaul
1. REMOVE DRAIN PLUG
(a) Remove the drain plug.
(b) Remove the O-ring.
2. ASSEMBLE SST
SST 09230-01010
(a) Install the claw to the overhaul handle, inserting it into the
hole in part A as sh ...
More about Toyota Highlander:
Starting system (2AZ-FE)
INSPECTION
1. INSPECT STARTER ASSY
NOTICE:
These tests must be performed within 3 to 5 seconds to
avoid burning out the coil.
(a) Do the pull-in test.
Disconnect the lead wire from terminal C.
Connect the battery to the magnetic switch as
shown in the illustration on the ...
