REPLACEMENT
HINT: COMPONENTS: See page 32-18 .
1. REMOVE FRONT SUSPENSION BRACE SUB-ASSY UPPER CENTER
(a) Remove the 4 nuts and the front suspension brace subassy upper center.
2. REMOVE AIR CLEANER ASSY (2AZ-FE ENGINE TYPE) (SEE PAGE 14-24 )
3. REMOVE AIR CLEANER CAP SUB-ASSY (3MZ-FE ENGINE TYPE) (SEE PAGE 14-149 )
4. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSY (3MZ-FE ENGINE TYPE) (SEE PAGE 14-149 )
5. REMOVE AIR CLEANER CASE (3MZ-FE ENGINE TYPE) (SEE PAGE 14-149 ) 6. DRAIN BRAKE FLUID
NOTICE: Wash brake fluid off immediately if it adheres to any painted surface.
7. REMOVE BRAKE MASTER W/PLATE CYLINDER SUB-ASSY
(a) Using SST, disconnect the 2 brake tubes from the brake master w/plate cylinder sub-assy.
SST 09023-00101
(b) Disconnect the brake fluid level warning switch connector.
(c) Remove the 2 nuts, then pull at the check valve bracket and the brake master w/plate cylinder assy.
8. INSPECT AND ADJUST BRAKE BOOSTER PUSH ROD
NOTICE: Make an adjustment with the brake booster assy having no vacuum. (Depress the brake pedal several times with the engine stopped.)
HINT: Adjustment of the brake booster push rod is performed when the brake master cylinder sub-assy is replaced with a new one.
The adjustment is not necessary when the brake master cylinder sub-assy is reinstalled and the brake booster assy is replaced with a new one.
(a) Apply the chalk to the tip of an accessory tool.
HINT: An accessory tool is enclosed with a new brake master cylinder sub-assy .
(b) Place the accessory tool to the brake booster assy.
(c) Measure the clearance between the brake booster push rod and accessory tool.
Clearance: 0 mm (0 in.)
HINT: Adjust the clearance in following cases:
(d) If clearance is outside the specified range, fix the push rod using SST and adjust the length of the protruding adjusting bolt.
SST 09737-00020
HINT: When adjusting the push rod, depress the brake pedal sufficiently so that the push rod sticks out.
9. INSTALL BRAKE MASTER W/PLATE CYLINDER SUB-ASSY
(a) Install the brake master w/ plate cylinder sub-assy and the check valve bracket with the 2 nuts.
Torque: 13 NVm (130 kgfVcm, 9 ftVlbf)
(b) Using SST, connect the 2 brake tubes to the brake master w/ plate cylinder assy.
SST 09023-00101
Torque: 15 NVm (155 kgfVcm, 11 ftVlbf)
(c) Connect the brake fluid level warning switch connector.
10. FILL RESERVOIR WITH BRAKE FLUID (SEE PAGE 32-4 )
11. BLEED MASTER CYLINDER (SEE PAGE 32-4 ) SST 09023-00101
12. BLEED BRAKE LINE (SEE PAGE 32-4 )
13. BLEED BRAKE ACTUATOR ASSY (SEE PAGE 32-4 )
14. CHECK FLUID LEVEL IN RESERVOIR (SEE PAGE 32-4 )
15. INSTALL AIR CLEANER ASSY (2AZ-FE ENGINE TYPE) (SEE PAGE 14-24 )
16. INSTALL AIR CLEANER CASE (3MZ-FE ENGINE TYPE) (SEE PAGE 14-149 )
17. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSY (3MZ-FE ENGINE TYPE) (SEE PAGE 14-149 )
18. INSTALL AIR CLEANER CAP SUB-ASSY (3MZ-FE ENGINE TYPE) (SEE PAGE 14-149 )
19. INSTALL FRONT SUSPENSION BRACE SUB-ASSY UPPER CENTER
(a) Install the front suspension brace sub-assy upper center with the 4 nuts.
Torque: 80 NVm (816 kgfVcm, 59 ftVlbf)
20. CHECK BRAKE FLUID LEAKAGE
21. CHECK FLUID LEVEL IN RESERVOIR (SEE PAGE 32-4 )
On-vehicle inspection
1. INSPECT DRIVE BELT
(a) Visually check the belt for excessive wear, frayed cords,
etc.
If any defect is found, replace the drive belt.
HINT:
Cracks on the rib side of a belt are considered acceptable. Replace
the belt if there are any missing ribs.
2. CHECK FLUID LEVEL
(a) Keep the ...