Toyota Highlander manuals

Toyota Highlander Service Manual: Replacement

1. REMOVE ENGINE UNDER COVER NO.1

2. SEPARATE TRANSMISSION CONTROL CABLE ASSY

SEPARATE TRANSMISSION CONTROL CABLE ASSY


(a) Remove the nut from the control shaft lever.

(b) Disconnect the control cable from the control shaft lever.

SEPARATE TRANSMISSION CONTROL CABLE ASSY


(c) Remove the clip and disconnect the control cable from the control cable bracket.

NOTICE: Do not hold the resin guide pipe.

3. REMOVE PARK/NEUTRAL POSITION SWITCH ASSY

REMOVE PARK/NEUTRAL POSITION SWITCH ASSY


(a) Disconnect the park/neutral position switch connector.

(b) Remove the nut, washer and control shaft lever.

REMOVE PARK/NEUTRAL POSITION SWITCH ASSY


(c) Pry out the lock plate.

REMOVE PARK/NEUTRAL POSITION SWITCH ASSY


(d) Remove the lock nut and lock plate.

REMOVE PARK/NEUTRAL POSITION SWITCH ASSY


(e) Remove the 2 bolts and pull out the park/neutral position switch.

4. INSTALL PARK/NEUTRAL POSITION SWITCH ASSY

INSTALL PARK/NEUTRAL POSITION SWITCH ASSY


(a) Install the park/neutral position switch to the manual valve shaft.

(b) Temporarily install the 2 bolts.

INSTALL PARK/NEUTRAL POSITION SWITCH ASSY


(c) Place the lock plate and tighten the nut.

Torque: 6.9 NVm (70 kgfVcm, 61 in.Vlbf)

(d) Temporarily install the control shaft lever.

INSTALL PARK/NEUTRAL POSITION SWITCH ASSY


(e) Turn the lever counterclockwise until it stops, then turn it clockwise 2 notches.

(f) Remove the control shaft lever.

INSTALL PARK/NEUTRAL POSITION SWITCH ASSY


(g) Align the groove with the neutral basic line.

(h) Hold the switch in position and tighten the 2 bolts.

Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)

INSTALL PARK/NEUTRAL POSITION SWITCH ASSY


(i) Using a screwdriver, stake the nut with the lock plate.

INSTALL PARK/NEUTRAL POSITION SWITCH ASSY


(j) Install the control shaft lever, washer and nut.

Torque: 13 NVm (130 kgfVcm, 9 ftVlbf)

(k) Connect the park/neutral position switch connector.

5. INSTALL TRANSMISSION CONTROL CABLE ASSY

INSTALL TRANSMISSION CONTROL CABLE ASSY


(a) Install the control cable and clip to the bracket.

INSTALL TRANSMISSION CONTROL CABLE ASSY


(b) Temporarily install the control cable to the control shaft lever with the nut.

6. ADJUST SHIFT LEVER POSITION (SEE PAGE 40-71 )

7. INSPECT SHIFT LEVER POSITION (SEE PAGE 40-71 )

8. INSPECT PARK/NEUTRAL POSITION SWITCH ASSY (SEE PAGE 40-1 1)

Park/neutral position switch ASSY (U151E/U151F)
...

Adjustment
1. INSPECT SWITCH ASSY, NEUTRAL START (a) Apply the parking brake and turn the ignition switch to the ON position. (b) Depress the brake pedal and check that the engine starts only when the shift ...

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Service data
2AZ-FE 3MZ-FE ...

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