Toyota Highlander manuals

Toyota Highlander Service Manual: Replacement

1. REMOVE V BELT (See page 14-5 )

2. REMOVE GENERATOR ASSY

REMOVE GENERATOR ASSY


(a) Remove the bolt, and disconnect the wire clip on the wire connectors from the generator.

(b) Disconnect the wire clamp from the wire clip.

(c) Remove the cap and nut, and disconnect the generator wire.

(d) Disconnect the generator connector.

REMOVE GENERATOR ASSY


(e) Remove the 2 bolts and generator.

3. INSTALL GENERATOR ASSY

(a) Install the generator.

Torque: 52 NVm (530 kgfVcm, 38 ftVlbf) for bolt A 21 NVm (214 kgfVcm, 15 ftVlbf) for bolt B

NOTICE: Be careful not to put the wire harness between the engine and the generator when install the generator.

INSTALL GENERATOR ASSY


(b) Connect the generator connector.

(c) Connect the generator wire with the nut, and install the cap.

Torque: 9.8 NVm (100 kgfVcm, 7.0 ftVlbf) (d) Install the wire clamp to the wire clip.

(e) Install the wire clip on the wire connectors to the generator.

4. INSTALL V BELT (See page 14-5 )

Components
...

Overhaul
1. REMOVE GENERATOR PULLEY SST 09820-63010 (09820-06010, 09820-06020) HINT: (a) Hold SST (1-A) with a torque wrench, and tighten SST (1-B) clockwise to the specified torque. Torque: 39 ...

More about Toyota Highlander:

On-vehicle inspection
1. CHECK THROTTLE BODY (a) Listen to the throttle control motor operating sounds.  Turn the ignition switch ON.  When pressing the accelerator pedal position sensor lever, listen to the running motor. Make sure no friction noise comes from the motor. If friction noise exists ...

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