Toyota Highlander Service Manual: Replacement

NOTICE: Before changing the starter, check the following again:

• Connector connection
• Accessory installation

1. REMOVE BATTERY

2. REMOVE BATTERY TRAY

3. REMOVE STARTER ASSY

(a) Disconnect the starter connector.

(b) Open the terminal cap, remove the nut and disconnect the starter wire.

(c) Remove the 2 bolts and starter.

4. INSTALL STARTER ASSY

(a) Install the starter with the 2 bolts.

Torque: 37 NVm (377 kgfVcm, 27 ftVlbf) (b) Install the starter wire with the nut.

Torque: 9.8 NVm (100 kgfVcm, 7 ftVlbf) (c) Connect the starter connector.

5. INSTALL BATTERY TRAY

6. INSTALL BATTERY

(a) Install the battery clamp with the bolt and nut.

Torque: 5.5 NVm (56 kgfVcm, 49 inVlbf) (b) Connect the cables to the battery terminals.

Torque: 3.5 NVm (36 kgfVcm, 31 in.Vlbf)