Toyota Highlander manuals

Toyota Highlander Service Manual: Replacement

HINT: The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included.

1. DRAIN ENGINE COOLANT (See page 16-26 )

2. DISCONNECT RADIATOR RESERVE TANK HOSE OR PIPE

3. DISCONNECT RADIATOR HOSE INLET

4. DISCONNECT RADIATOR HOSE OUTLET

5. DISCONNECT OIL COOLER OUTLET HOSE NO. 2

6. DISCONNECT OIL COOLER OUTLET HOSE NO. 3

7. REMOVE RADIATOR SUPPORT UPPER

(a) Remove the radiator support upper with the 2 bolts.

8. REMOVE RADIATOR ASSY

(a) Disconnect the fan motor connector.

(b) Disconnect the ECT switch No. 1 connector.

(c) Remove the radiator from the body.

9. REMOVE RADIATOR SUPPORT LOWER

10. REMOVE FAN ASSY W/MOTOR

(a) Remove the 6 bolts and fan from the radiator.

11. INSTALL FAN ASSY W/MOTOR

(a) Install the fan w/ to the radiator with the 6 bolts.

Torque: 7.8 N*m (80 kgf*cm, 69 in.Vlbf)

12. INSTALL RADIATOR ASSY

(a) Install the radiator to the body.

(b) Connect the ECT switch No. 1 connector.

(c) Connect the fan motor connector.

13. INSTALL RADIATOR SUPPORT UPPER

(a) Install the radiator support upper with the 2 bolts.

Torque: 12.8 N*m (130 kgf*cm, 9 ft*lbf)

14. ADD ENGINE COOLANT (See page 16-26 )

15. CHECK FOR ENGINE COOLANT LEAKS (See page 16-20 )

Components
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Overhaul
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