Toyota Highlander Service Manual: Replacement
1. REMOVE GENERATOR ASSY
(a) Remove the wire harness clamp.
(b) Disconnect the generator connector.
(c) Open the terminal cap, remove the nut and disconnect the generator wire.
(d) Loosen bolts A and B.
(e) Loosen bolt C to lessen the tension of the V belt.
(f) Remove bolts A and B, and the generator.
2. INSTALL GENERATOR ASSY
(a) Temporarily install the generator with bolts A and B.
(b) Adjust the V belt tension by tightening bolt C (see page 14-125 ).
(c) Tighten bolts A and B.
Torque: 58 NVm (592 kgfVcm, 43 ftVlbf) for bolt A 18 NVm (184 kgfVcm, 13 ftVlbf) for bolt B
(d) Install the generator wire with the nut.
Torque: 9.8 NVm (100 kgfVcm, 7.0 ftVlbf) (e) Connect the generator connector.
(f) Install the wire harness clamp.
3. INSPECT V BELT (See page 14-121 )
Components
...
Overhaul
1. REMOVE GENERATOR PULLEY
SST 09820-63010 (09820-06010, 09820-06020)
HINT:
(a) Hold SST (1-A) with a torque wrench, and tighten SST
(1-B) clockwise to the specified torque.
Torque: 39 ...
More about Toyota Highlander:
Starting system (2AZ-FE)
INSPECTION
1. INSPECT STARTER ASSY
NOTICE:
These tests must be performed within 3 to 5 seconds to
avoid burning out the coil.
(a) Do the pull-in test.
Disconnect the lead wire from terminal C.
Connect the battery to the magnetic switch as
shown in the illustration on the ...
