Toyota Highlander manuals

Toyota Highlander Service Manual: Replacement

HINT: COMPONENTS: see page 55-59

1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (SEE PAGE 55-17 )

SST 07110-58060 (07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080)

2. REMOVE BATTERY

3. REMOVE RADIATOR GRILLE (SEE PAGE 76-2 )

4. DISCONNECT COOLER REFRIGERANT DISCHARGE PIPE A

DISCONNECT COOLER REFRIGERANT DISCHARGE PIPE A


(a) Remove the bolt and disconnect the cooler refrigerant discharge pipe from the condenser assy.

(b) Remove the O-ring from the cooler refrigerant discharge pipe.

NOTICE: Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

5. DISCONNECT COOLER REFRIGERANT LIQUID PIPE A

DISCONNECT COOLER REFRIGERANT LIQUID PIPE A


(a) Remove the bolt and disconnect the cooler refrigerant liquid pipe A from the condenser assy.

(b) Remove the O-ring from the cooler refrigerant liquid A pipe.

NOTICE: Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

6. REMOVE COOLER CONDENSER ASSY

REMOVE COOLER CONDENSER ASSY


(a) Remove the 2 bolts and 2 radiator upper supports.

REMOVE COOLER CONDENSER ASSY


(b) Remove the 2 bolts and slide the upper part of the radiator rearward to remove the cooler condenser assy.

7. INSTALL COOLER CONDENSER ASSY

INSTALL COOLER CONDENSER ASSY


(a) Insert the bush on the lower side of the cooler condenser assy into the cross member.

(b) Install the cooler condenser assy and 2 bolts.

Torque: 9.8 NVm (100 kgfVcm, 87 in.Vlbf)

INSTALL COOLER CONDENSER ASSY


(c) Install the radiator upper support and 2 bolts to the upper part of the radiator.

Torque: 9.8 NVm (100 kgfVcm, 87 in.Vlbf)

8. INSTALL COOLER REFRIGERANT LIQUID PIPE A

INSTALL COOLER REFRIGERANT LIQUID PIPE A


(a) Remove the attached vinyl tape from the pipe and connecting part of the cooler condenser assy.

(b) Sufficiently apply compressor oil to the O-ring and pipe joint.

Compressor oil: ND-OIL 8 or equivalent

(c) Install a new O-ring to the cooler refrigerant liquid pipe A.

(d) Connect the cooler refrigerant liquid pipe A to the condenser assy with the bolt.

Torque: 5.4 NVm (55 kgfVcm, 47 in.Vlbf)

9. INSTALL COOLER REFRIGERANT DISCHARGE PIPE A

INSTALL COOLER REFRIGERANT DISCHARGE PIPE A


(a) Remove the attached vinyl tape from the tube and connecting part of the condenser assy.

(b) Sufficiently apply compressor oil to the O-ring and tube joint.

Compressor oil: ND-OIL 8 or equivalent

(c) Install a new O-ring to the cooler refrigerant discharge tube.

(d) Connect the cooler refrigerant liquid pipe A to the condenser assy with the bolt.

Torque: 5.4 NVm (55 kgfVcm, 47 in.Vlbf)

10. CHARGE REFRIGERANT (SEE PAGE 55-17 )

SST 07110-58060 (07117-58060, 07117-58070, 07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080)

Specified amount: 650 50 g (22.93 1.76 oz.)

11. WARM UP ENGINE

12. INSPECT LEAKAGE OF REFRIGERANT (SEE PAGE 55-17 )

On-vehicle inspection
1. INSPECT COOLER CONDENSER ASSY (a) If a fin of the cooler condenser assy is dirty, clean it with water and dry it with compressor air. NOTICE: Do not damage the fin of the condenser assy. (b) ...

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